Stamping or Punching Service

A: Yes, we have got ISO/TS 16949 certifications. We have collaborated with different automotive OEMs for the development of precision stamping components. Some of our partners include Ideal, Geely Automotive, Tesla, CRRC, etc.

A: We provide multiple technologies to address this issue

• Automation in Production

We are using robotic technologies, i.e. automated spot-welding robots, and robotic stamping feeders for efficient production. They help reduce the manufacturing cost of precision stamping components.

• Simulation and Modeling

We optimize the best production workflow through simulation and modeling software. They reduce defect rates and control the cost of precision stamping components.

• Real-time Monitoring

We apply real-time monitoring technology to track production data. So. It promptly identifies production issues. Besides this, it optimizes the manufacturing process and reduces defect rates. These advanced technologies help us effectively control the costs of precision stamping components.

A: Absolutely Yes, we offer customized precision stamping design and production services. Our team of expert designers can help customers optimize the design of stamping components to meet their specific needs.

A: Absolutely Yes, we have a professional technical team for large-scale precision stamping projects. We typically assign technical engineers to work on-site with the customer’s project development department. The guarantee that the manufacturing process meets the specified requirements. Moreover, it helps maintain the quality of precision stamping components.

A: We follow these rules to address the fluctuations in the raw materials supply chain.

• Diverse Supplier Base:

We collaborate with major reputable material factories in China. These may include stainless steel plate factories, galvanized plate factories, and aluminum plate factories. Moreover, we work with multiple long-term suppliers to compare material prices. They guarantee flexibility to respond to unforeseen circumstances. Additionally, we avoid dependency on a single supply chain.

• Inventory Management:

Our cooperating customers typically have annual planned order purchases. We maintain an appropriate inventory of raw materials based on the customer’s annual order quantity. It is usually referred to as safety stock. This buffer helps us respond flexibly to market price fluctuations or supplier disruptions. So, it guarantees uninterrupted production.

A: Yes, our precision stamping parts are strictly processed by relevant industry standards. Below are some of the standards and specifications we adhere to:

1. ISO9001 Quality Management System:

Our precision stamping parts production process strictly follows the ISO 9001 Quality Management System. We track raw materials through a material procurement management system. Besides this, we conduct regular 6S environmental monitoring. It helps us clean and orderly production environment. We provide regular employee training. So, our employees get a better understanding and compliance with the requirements of the quality management system. Additionally, we create and properly store relevant production process documents. We also regularly track inspection reports for continuous compliance with standards.

2. ISO16949 Quality Management System:

We have obtained ISO16949 quality management certification. It helps us get a higher quality requirement on precision stamping parts. Besides this, ISO9001 increases error prevention. It adds error-proofing measures in tooling and molds. During the Advanced Product Quality Planning (APQP) phase, we conduct multiple product validations. They guarantee precision stamping parts meet drawing and production requirements.

Furthermore, we can obtain additional quality control certifications based on customer requirements for different industries. They may include ISO13485 certification, AS9100 certification, NIST 800-171 certification, and more.

A: During the production of precision stamping parts, we take a series of measures for consistency and stability of product quality. We follow the following steps;

1. Automated Production Line:

We use automated equipment, i.e. stamping and feeding robots, welding robots, and other intelligent devices. They can precisely control the stamping process. Moreover, they reduce the likelihood of human errors and guarantee quality compliance.

2. Advanced Die Design:

We design and produce Progressive Dies and Compound Dies in-house. They guarantee the precision of the molds. Moreover, they help us meet strict dimensional requirements for precision stamping parts. This strategy maintains product consistency and reduces production errors.

3. Regular Equipment Maintenance:

We conduct regular maintenance on stamping equipment. We use responsible personnel signing off on maintenance records. This helps us avoid equipment failures. Moreover, it prevents production interruptions and ultimately increases production stability.

4. Real-time Monitoring:

Masion tracks key data of stamped parts to identify and correct issues promptly. We use real-time monitoring and data analysis of the stamping process. So, it confirms the stability of product quality.

5. Strict Quality Control Procedures:

We strictly adhere to the content of the ISO16949 Quality Management System. Our new projects for precision stamping parts undergo Advanced Product Quality Planning (APQP) and Failure Mode and Effects Analysis (FMEA) stages. So, once testing is successful, we move on to the Production Part Approval Process (PPAP) stage. We implement quality control during the testing phase. These may include initial inspection, in-process inspection, and final product inspection. Only stamped parts that pass all inspections are deemed qualified products.

6. Employee Training and Skill Development:

Precision stamping parts require highly skilled employees. Therefore, we have strict controls over employee skills. It only selects those with proficient operational skills who can take up positions. We provide systematic skill training for new employees. They can assess their skills during the process continuously. Moreover, it allows them to continue operations only if they pass the assessments.

7. Customized Special Inspection Fixtures:

Masion provides services to customize specific product inspection fixtures. It is totally according to the inspection standards of precision stamping parts. That helps us get the consistency of dimensional inspections.

A: Absolutely Yes, our company has a dedicated quality management team. It mainly consists of 14 members. This team is responsible for supervising, tracking, and improving quality issues in the production process of precision stamping parts. Moreover, it meets high-quality standards. Here are some of their responsibilities:

1. Establishing Quality Standards:

The quality department is generally responsible for document customization. It helps in standardizing and recording the quality management system. This includes the Quality Manual, procedure documents, work instructions, inspection standards and specifications, record forms, calibration records, employee training records, non-conforming product handling records, and more.

2. Performing Quality Checks and Testing

We conduct initial sample inspections of precision stamping parts and record the inspection results. During the stamping process, regular inspections are carried out. We collect relevant data and record it. We conduct thickness checks on the coating of spray-coated stamped parts. It guarantees compliance with specified requirements. Finally, comprehensive inspections are conducted on the finished stamped parts. It helps meet their quality high standards.

3. Regularly Auditing the Production Process:

Our quality department conducts regular audits of the entire production process. They review the daily production plan. So, it aligns with customer order numbers. Moreover, they inspect the production site. It verifies if the production of precision stamping parts is consistent with the plan. If any inconsistencies are found, i.e. production dates exceeding delivery times or deviations from the production plan. We take corrective actions. They also audit the man-machine-material-method-environment regularly. It is usually done to identify any discrepancies. Performance reviews of the production process are conducted, analyzing completion rates. Moreover, it manufactures qualification rates along with corrective actions for any non-compliance.

4. Providing Regular Employee Training:

We regularly train employees about basic stamping processes, equipment tool usage, and maintenance. We teach them about material selection and usage in stamping, press operation and safety precautions, mold installation and removal, equipment operation training, process parameter adjustment and control, and common issues and resolutions in the stamping process. Moreover, our training is also based on product dimension and shape measurement and inspection, and analysis and solutions for quality issues in the stamping process.

5. Implementing Error-Prevention Measures

Our team takes error-prevention measures. They may include first-piece inspections. It helps production to proceed only when the inspection is successful. Moreover, we conduct Material inspections. They prevent us from using the wrong materials. Besides this, we carry out Inspections of stamping molds. They check if limit columns are correctly installed and if molds are fully closed during stamping.

A: We manufacture progressive and compound dies in-house. Besides this, we have more than 10 sets of high-speed stamping equipment. We can confidently handle high-speed stamping for automotive parts or other precision stamping projects. So, you can trust us with your precision stamping part projects.

A: Absolutely yes. We have over 20 mold engineers and a well-established mold development and manufacturing chain. It consists of advanced CNC precision wire EDM, CNC precision turning centers, EDM machines, precision grinding machines, and other equipment. Our in-house mold development capabilities are at a leading level in the domestic industry. Moreover, we can assist in designing and manufacturing progressive dies and arrange production. So, it helps us save time and costs for your precision stamping part production.

We take the following measures;

1. Technical Measures

To make sure of technical measures, we are opting for the following strategies

• Encryption Technology: We use encrypted documents, emails, communications, and other relevant information for new precision stamping projects. They help us avoid unauthorized access and information theft.
• Access Control: We create a strict access control management system. They restrict employees from accessing only project information relevant to their job responsibilities. Moreover, they guarantee that only authorized personnel can access the data.
• Data Backup: We regularly perform data backups. They help us take appropriate measures. Besides this, it provides the security of backup data. So, it prevents data loss or leaks.

2. Management Measures

We are taking the following management measures;

• Build a Confidentiality Responsibility System: We Clearly define employees’ confidentiality obligations and responsibilities. It guarantees that employees fully understand and comply with the confidentiality system.
• Project Team Record Management: We record and manage individuals involved in the project. Besides this, we clearly define their permissions and responsibilities and conduct information clearance and permission revocation for departing personnel.
• Monitoring and Auditing: We create information monitoring and auditing mechanisms. They supervise employee behavior. Moreover, it identifies abnormal situations and takes corresponding measures.

Legal Measures

We take legal measures using the following strategy.

Sign Confidentiality Agreements: We first sign a confidentiality agreement with project partners, suppliers, and employees. It clearly defines the confidentiality obligations and responsibilities of both parties for leaking project information and getting legal responsibilities accordingly.

Intellectual Property Protection: We make sure to protect relevant rights. They may include patents, trademarks, and copyrights. It eventually safeguards the technological and innovative aspects of the project under legal protection.

Accountability Mechanism: We make a mechanism to hold individuals accountable for violating the confidentiality system. Besides this we implement penalties.