Progressive Stamping Die

A: We create our own dies, manufacture them, and handle the stamping components in-house. Our progressive dies are therefore built to withstand 500,000 stamping cycles. Do not hesitate to get in touch with us if you are looking for a longer lifespan.

A: Of course! Our R&D and after-sales teams are trained by experts. We offer after-sales technical support, including maintenance and repairs, in addition to technical guidance during the initial stages, such as installation and debugging. Adhering to the tenet of enduring collaboration, we guarantee the excellence of progressive dies and offer an array of post-purchase technical assistance.

A: Design Simplification: To minimize the complexity of the die structure, we usually base the design of progressive dies on the form and structure of the stamped parts. This lowers the quantity and complexity of die components, which lowers expenses and facilitates installation and maintenance.

Material Optimization: To increase the longevity and durability of the die, we precisely choose the materials used in the die based on the materials of the stamped parts.

Decreased Adjustment Time: In the design stage, we take the time needed for die modifications into account. To improve your production efficiency, we therefore work to minimize the complexity of the dies and shorten the time required for die changes.

Die Maintenance Suggestions: We offer maintenance recommendations based on die components to make sure that the required maintenance—including parts, timing, and sequence—is carried out following die usage.

A: Usually, the materials of the stamped parts help us choose the die materials. Wear-resistant steel, carbide, die steel, and high-speed steel are common materials used in progressive dies. In the case of materials like titanium alloys, we might suggest H13 die steel, 8407 die steel, etc.

A: The complexity of the stamped parts affects lead time. Our lead time for progressive dies is typically 35–40 days, but it may be less for simpler parts that involve straightforward stamping and bending techniques. The lead time could be 60–70 days for more intricate parts that require several stamping processes. If you send us the stamped parts, we’ll give you a precise lead time.

A: Quality Control in the Early Design Stage: To reduce possible problems during manufacturing and use, we carry out DFM evaluations and simulations in the early design stage.

High-quality Die Materials and Inspection: We base our selection of high-quality and appropriate materials for progressive dies on the materials used in stamped parts. We also carry out inspections to guarantee that the specifications are met and that the material has good mechanical and physical qualities.

Quality Control in Die Manufacturing: To guarantee dimensional tolerances, accuracy, surface quality, and wear resistance, we closely monitor the die component manufacturing processes of heat treatment and surface treatment.

Installation and Debugging: During installation and debugging, we make sure that every part of the progressive dies fits precisely and works as intended to guarantee that every stamping operation goes without a hitch.

First Piece Inspection Following Debugging: We check the stamped parts to make sure they adhere to design specifications after debugging the progressive dies to meet specifications. Die adjustments are used to resolve any disparities until the requirements of the final design are satisfied.

A: Yes, we do! After the progressive dies are manufactured, we test samples and run simulations to make sure the dies match the stamped parts’ design specifications. This enables us to precisely deliver progressive dies that satisfy requirements for both quantity and quality. For your reference, we offer a sample-size inspection report.

A: To extend the life of your progressive dies, die maintenance is essential. The following are some recommendations for maintenance:

• Cleaning after use: To keep the dies from getting damaged, clean the internal surfaces to get rid of any oil or debris after using them.
• Regular lubrication: To minimize friction and guarantee smooth operation, lubricate the dies’ moving parts regularly.
• Frequent inspection: To guarantee correct operation, check all die connections regularly, including guide posts, bushings, sliders, and die cores.
• Replacement of worn parts: To preserve stamping accuracy and quality, replace seriously worn die components, such as die cores and die seats.
• Rust prevention: To stop rusting or corrosion of die surfaces, use rust-proof oil or other rust prevention techniques if the dies are not going to be used for a long time.
• Storage in a dry area: To avoid the progressive dies coming into contact with the ground, store them on shelves or in dry areas if your location is humid.
• Frequent training: To improve operators’ knowledge and proficiency in die maintenance and operation and to minimize incorrect operations that could harm the dies, provide operators with regular training.

Establish a maintenance record system to track die cleaning, lubrication, part replacement, maintenance schedule, and personnel. This will help with die maintenance and repair traceability.

A: To begin with, our factory has obtained ISO9001-2015 quality management certification. We adhere to ISO9001 quality management standards and strictly regulate the die manufacturing process. We are even more certified to ISO16949 quality management standards if the dies are for automotive parts. Both our die manufacturing craftsmen and R&D design team are highly skilled and have many years of combined experience. You can therefore feel secure in giving us the die R&D and manufacturing tasks.